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Espresso™
Machinery
Monitoring System
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Monitoring Technology |
Testimonials  |
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"Monitoring Technology is the only monitoring company with
personnel specifically dedicated to and experienced in
supporting large extruder gearboxes.
They have developed a large experience base for
monitoring extruder gearboxes through their alliance with
Coperion."
Bernhard Wengert
Technical Services Manager
Coperion GmbH
"I had only just returned from Germany and my first exercise on a morning is to check the Monitoring Technology system. When there was a fault showing on that piece of plant I was surprised. On checking it out, the sudden trend rise was alarming. My manager is very supportive to me (because of all the findings we have had from the system) and we acted quickly. It is estimated the savings in lost production and possible gearbox damage would be $1.25 million." Robert Wilthew Maintenance Engineer Lafarge Dunbar Works |
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"All the normal bearing and gear faults can be clearly seen
months in advance with the Monitoring Technology system
in place . . .
without it you may not have much warning at all."
Jim Dominiak
Extrusion Expert
Chevron Phillips Chemical
"Monitoring Technologies online vibration system has been an important tool for us since 2003. This system has caught many papermachine issues and bearing faults over the years. It is very user friendly with great support and has been an invaluable tool." Bo Collums
Predictive Maintenance Analyst
“The school was exactly what I needed – in terms of the
system architecture, Smart Advisor software handling, VA
overview, practical vs. theory, fault finding and of
course networking with the other users of the system.”
David Pinning Electrical Supervisor Palm Paper Limited |
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“MTC’s support and application knowledge has helped us achieve solid returns on investment. The Smart Advisor systems detect upcoming failures of plant high value assets, allowing for a planned, controlled shutdown and replacement of faulty elements.” John Von Tress | "Thank you for your assistance and diligence in standing behind your product. This goes a long way in my book. I look forward to letting the system do what it was designed and built to do on a daily basis." Sherry Bordner |
"Wayne , I can't thank you enough for repairing the problem in the server. This is a system that has been so valuable to Dunbar works. When the system has been down I have had to rely on the hand held system I have. It is a useful piece of kit but is so time consuming. Below is a document showing a problem which arose on our main cement mill gearbox. I had only just returned from Germany and my first exercise on a morning is to check Smart Advisor. When there was a fault showing on that piece of plant I was surprised. On checking it out, the sudden trend rise was alarming. My manager is very supportive to me (because of all the findings we have had from the system) and we acted quickly as per document. It is estimated the savings in lost production and possible gearbox damage would be $1.25 million." Robert Wilthew
| “20/20 Hindsight has helped us to find several process issues including those that can cause a customer complaint. Recently, we used the system to troubleshoot a specific customer complaint. The camera clearly showed the cause. A minor programming change permanently resolved the issue.” Carl Hines |
“2020 Hindsight has been an invaluable tool for us at the mill. Hindsight helped us determine the root cause of on an on-going problem which was paper sticking. We made the appropriate changes in the process which has lead us to RECORD low waste levels for specific products.” Carl Hines | “All the normal bearing and gear faults can be clearly seen months in advance with the MTC system in place . . . without MTC you may not have much warning at all.” Jim Dominiak |
“Dust problems had been completely unknown before the Smart Advisor. The number of “UFO’s” has dropped significantly now that defects can be classified. Stock drops are also understood better.”
| “I’m pleased to say that so far two of our other plants have also purchased 2 camera Hindsight Systems based on it’s success here so we not only expect our company’s profits to continue to grow but also our customer relationships." Carl Hines |
“It is one of those systems that you ran without for 30 years, but now the operators wouldn’t run the machine without it.”
| “MTC is the only monitoring company with personnel specifically dedicated and experienced in supporting large extruder gearboxes. They have developed a large experience base for monitoring extruder gearboxes through their alliance with Coperion.” Benrhard Wengert
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“MTC’s track record has been very impressive and their value to our manufacturing sites has been extremely beneficial . . . the experience brought to the table by MTC will be hard to match.” Nathan Little | “The system provides a terrific advantage in the search for the sources of sheet breaks. Prior to the installation of the system, 70% of sheet breaks were from unknown sources. Now, only 20% are unknown.”
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“We live and die by productivity. The key is to increase machine speed and tonnage. The MTC Smart Advisor is giving us the confidence to run faster.”
| Hindsight gigE is a great troubleshooting tool, very easy to use.
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MTC has been very accommodating and great to work with.
| The Hindsight gigE was an invaluable tool during our production improvement workshop. The 6-hour buffer allowed us to save all the video clips we needed to help put together our improvement plan.
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The new lighting system is outstanding! It lit up the whole line and didn’t even get hot! We could use several on our lines.
| We saw things that we never saw before and could not see with our lower frame rate system.
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Call (703) 698-5520 Email Sales |